What power range is typical for 48V BLDC geared motors?

100W to 2kW. 48V is the sweet spot where continuous current stays low enough for normal cable sizing while delivering heavy conveyor and AGV-grade torque after gearing.

What output torque can I get at 48V?

Output torque ranges from 5 Nm on small 100W planetary units up to 300 Nm on 2kW worm or high-ratio planetary gearboxes.

Why 48V instead of 24V?

Above 500W, 24V current becomes very high and cables get thick. 48V halves the current for the same power, keeps cable sizing manageable and improves overall drive efficiency over long runs.

Can you ship the controller with the motor?

Yes. BLD22010 covers 48V up to 10A. BLDB6010 provides FOC with 3-mode switching for precision drives. Both ship pair-validated against the motor.

48V BLDC Geared Motor

48V BLDC Geared Motor For Heavy Conveyor And AGV Duty.

48V is the sweet spot for 200W-2kW automation drives — enough voltage to keep continuous current manageable, compatible with the widest range of AGV battery architectures, and supported by both 6-step and FOC Shenghe controllers. Planetary, worm and right-angle gearbox options handle load profiles from precision feeders to heavy conveyors.

100W — 2kW at 48V DC
Planetary: 3:1 — 100:1, inline output
Worm: self-locking right-angle drive
Output torque up to 300 Nm

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48V BLDC Geared Motor Range

Parameter	Range
Voltage	DC 48V
Power	100 W — 2 kW
Motor speed	3000 RPM
Output speed	30 — 1000 RPM (after gearbox)
Output torque	5 — 300 Nm
Gear types	Planetary / worm / right-angle
Gear ratio	3:1 — 100:1
Efficiency	≥ 87 % (motor)
Protection	IP54 / IP65 optional
Feedback	Hall sensor, encoder optional

Why 48V Beats 24V Above 500W

Continuous current is half of what 24V requires for the same power
Cable cross-section and connector rating scale down accordingly
Longer cable runs possible without voltage drop degrading performance
Smoother closed-loop response — less PWM current-loop saturation
Matches the standard battery architecture on most mid-size AGVs

Typical 48V BLDC Geared Motor Applications

AGV drive wheels: 400W-1kW with planetary or right-angle gearboxes
Conveyor modules: 200W-750W planetary on sortation and transfer lines
Packaging sealers: 200W-400W with gearbox for closed-loop torque
Lift and scissor tables: 750W-2kW worm gearbox for load holding
Solar tracker slew drives: 150W-500W worm gearbox for panel rotation
Outdoor robots: IP65 variant for field equipment
Dock levelers and barrier gates: Worm drive with self-locking position hold

Matched Controller Options

BLD22010 — 18-60V, 10A, 6-step closed-loop for most 48V geared motors
BLDB6010 — AC/DC 24-80V, FOC sinusoidal, position / speed / torque 3-mode
Communication: RS232, RS485 Modbus, CAN bus, analog 0-5V, external PWM
Protection: overcurrent, overvoltage, undervoltage, overtemperature, stall
Shipped pair-validated with phase-to-Hall alignment verified at the factory

Need A 48V BLDC Geared Motor?

Send output torque, output speed, gearbox type, duty cycle and quantity. Engineer-backed quote within one working day. Request the catalog if you want to compare planetary and worm output options side by side first.