E-Rickshaw Motor Controller Kit — Motor + BLD6010 + D003 Thumb Throttle, Factory-Paired.
The Shenghe e-rickshaw motor controller kit bundles the three drive-system components Indian e-rickshaw OEMs typically procure separately — BLDC motor, BLD-series controller, D003 thumb-throttle remote — into one PO with one warranty and one ARAI documentation pack. All three components are built on the same Shenghe production line in Cixi, Ningbo and dyno-tested as a matched unit. The 3 voltage variants (48V / 60V / 72V) and 3 power variants (1000W / 1500W / 2000W) cover the full Indian e-rickshaw market from light 3-passenger urban builds to 1000kg cargo e-loader configurations.
Single PO, Single Warranty, Single ARAI Documentation Pack.
Factory-paired dyno test: motor + controller + remote tested together on the same end-of-line bench — wiring colour conventions, Hall sensor phase order, controller PID defaults all verified to match before shipment.
One engineering contact: if the motor sounds noisy or the throttle response is sluggish, one phone number / one WhatsApp — no triangulation between three vendors.
ARAI documentation bundled: single combined factory test report covering motor + controller + remote — the OEM submits one pack to ARAI instead of three separate vendor reports.
Single warranty: claim handled in one channel, with replacement units shipped under the same PO terms.
Volume pricing on the bundle: 10-15% reduction at 1000+ sets/month vs three separate vendor MOQs.
Section 1 — Kit Variants
4 Standard Configurations Across the Indian E-Rickshaw Segment.
All four variants share the same BLD-series controller family and D003 remote — only motor power and configured battery undervoltage cut-off differ.
Kit variant
Vehicle target
Motor
Controller
Battery
Kit price (EXW Ningbo)
1000W Light
48V / 60V 3-passenger or airport mobility
1000W BLDC
BLD22010 (DC 18-60V, 10A)
4×12V lead-acid / 13S Li-ion
~$500-600 USD
1500W Urban
60V / 72V 4-passenger e-rickshaw
1500W BLDC
BLD6010 (DC 80-220V, 25A)
5×12V / 6×12V lead-acid
~$800 USD
2000W Flagship / Cargo
72V 6-passenger or 1000kg cargo
2000W BLDC (3000W peak)
BLD6010 (DC 80-220V, 30A)
6×12V lead-acid or 20S Li-ion
~$900-1000 USD
Dual-Motor Differential
72V flagship with electronic differential steering
2 × 1500W or 2000W
BLD6010 dual-channel firmware
6×12V lead-acid or 20S Li-ion
~$1100-1200 USD
Volume orders (1000+ sets/month) reduce per-set pricing by 10-15%. Add ~$200-400 USD one-time tooling fee for OEM private-label nameplate; longer for full ODM (custom firmware, custom mechanical, ARAI-EMC modifications).
Section 2 — Component Detail
What's Inside the Kit.
Three components, each with cross-link to its dedicated SKU page for full specifications.
Component 1 — Motor
BLDC Drive Motor (1000W / 1500W / 2000W)
3-phase brushless DC motor with Hall-sensor commutation, S1 continuous duty, >5000 hour service life. Motor power matched to kit variant. For full motor catalog see /bldc-motor-for-e-rickshaw/ and /48v-2000w-bldc-gear-motor/ for the 2000W BL120 SKU.
BLD6010 (DC 80-220V, 30A — for 72V flagship) or BLD22010 (DC 18-60V, 10A — for 48V light-class). PID closed-loop, RS232/485 communication, configurable battery undervoltage cut-off, regenerative braking support. See /72v-bldc-motor-controller/ for full BLD6010 specification.
~$170 USD individual EXWComponent 3 — Remote
D003-2000W-DR Thumb-Throttle Remote
3.5-inch TFT display, dual-motor differential channel (configurable for single or dual motor builds), cruise speed memory, emergency-stop button, RS485 link to BLD6010. Indian e-rickshaw market standard 0-5V Hall thumb-throttle interface.
~$85 USD individual EXWBundle
Kit Bundle Pricing
Sum of individual components is approximately $450-650 USD; bundled kit price ~$500-1200 USD captures the single-PO procurement efficiency and factory-paired dyno test value. Volume orders reduce per-set pricing 10-15%.
~$500-1200 USD EXW Ningbo
Section 3 — ARAI Certification Path
What's in the Documentation Pack.
Shenghe ships every kit with a documentation pack covering the components ARAI typically requests during L5 vehicle certification. The OEM combines these with chassis-level reports for the complete ARAI submission.
Document
What it covers
Issued by
ISO 9001 / CE / RoHS factory certificates
Manufacturing system, EU EMC + safety, hazardous substance restriction
Shenghe + 3rd-party audit body
Motor IP rating evidence
IP45 ingress protection — relevant to ARAI rain/dust testing
Shenghe factory dyno report
S1 duty verification
Continuous-duty rating evidence over 5000+ hour bench test
Shenghe end-of-line test data
Dielectric strength test report
660 V/S phase-to-ground — relevant to ARAI electrical safety section
Shenghe in-house dielectric tester
BLD6010 EMC test data
Conducted + radiated emissions data per CE certification
Shenghe controller PCB factory test
D003 remote operator-interface compliance
Throttle response curves, e-stop response time, cruise stability data
Shenghe D003 production test
Combined factory test report (kit-level)
One PDF covering motor + controller + remote as a matched system
Shenghe — bundled with every kit shipment
Section 4 — Indian OEM FAQ
E-Rickshaw Kit Questions.
Concise B2B answers for Indian OEMs and integrators.
What's in the kit?
3 components: BLDC motor (1000/1500/2000W) + BLD6010 or BLD22010 controller + D003 thumb-throttle remote. Factory-paired dyno test on same Shenghe line.
Why kit not separate suppliers?
Single PO + single warranty + single ARAI doc pack + factory-paired test catches Hall/PID mismatches before OEM commissioning.
